Sr. Closures Sealing Engineer

Sr. Closures Sealing Engineer

Hyundai America Technical Center, Inc. (HATCI) is looking for a Senior Engineer to join the Mechanisms and Sealing Team of the Closures Engineering Design Department

The Team:

Closures Engineering Design is a collaborative and innovation-driven team at a leading automotive company. The Closures Engineering Design Team values open communication, continuous learning, and a hands-on approach. Additionally, the Closures Engineering Design Team fosters a culture where senior engineers guide less experienced colleagues, share knowledge freely, and work together to solve complex engineering challenges. The team is committed to delivering high-quality, safe, and reliable Closure systems, encouraging creative problem-solving and ownership at all levels. As part of the Closures Engineering Design Team, one would work closely with a diverse group of designers, testers, and manufacturing engineers in an environment that rewards initiative, technical excellence, and professional growth.

The Position:

The Sr. Closures Sealing Engineer would support the development of advanced closure systems for Hyundai's next-generation vehicles. This position plays a critical role in the end-to-end engineering of functional, innovative, and aesthetically integrated closures, including side-door static and dynamic sealing systems, as well as unique, innovative closure concepts. The ideal candidate combines hands-on product development expertise with strong leadership, mentorship, and cross-functional collaboration skills in the U.S. SUV, pickup truck, and off-road vehicle marketplace. 

What You Will Do:

• Design and develop closure sealing systems, especially door systems
• Lead cradle-to-grave design, development, and validation for closure sealing systems using CATIA V5
• Own system integration and functional performance of predominantly side closures, in addition to supporting efforts concerning hoods, tailgates, sunroof systems, charge port doors, and fuel filler doors
• Drive innovation in lightweight materials usage, modular design, and user ergonomics
• Create detailed 3D models and 2D drawings with proper GD&T in CATIA V5
• Develop DFMEAs and DVP&Rs, conduct virtual analysis, and support physical validation efforts
• Interface with suppliers concerning design feasibility, cost, and tooling readiness
• Collaborate with design, BIW, NVH, electrical, manufacturing, and quality teams to ensure robust integration and seamless vehicle functionality
• Support prototype builds and lead issue resolution during pilot and launch phases
• Work closely with assembly plants to validate manufacturability and assembly robustness
• Support launch, issue tracking, and continuous improvement efforts
• Mentor and guide junior engineers on best engineering practices
• Travel up to 20% of the time, both domestically and internationally

What You Will Bring to the Role:

• Basic Qualifications:
  • Bachelor’s degree in mechanical engineering, automotive engineering, or a related field
  • 7+ years of professional experience in closure sealing (static and dynamic)
    • Experience with pickup trucks, SUVs, or off-road vehicles is highly preferred
    • Proven experience in an automotive OEM or Tier-1 supplier environment, following formal development processes (e.g., APQP, DFMEA, PFMEA, PPAP, etc.) 
  • Proficiency in Catia V5 for 3D modeling, including surface modeling, assemblies, and 2D drawing generation
  • Experience with CAD data management and revision control
  • Sound understanding of sealing design, assembly, and tooling
  • Experience in cradle-to-grave product development best practices and processes
  • Experience planning and executing vehicle or component tests (e.g., durability rigs, track testing, and NVH evaluations)
  • Ability to develop test plans, interpret data, and implement design improvements
  • Familiarity with FMVSS, SAE standards, and global regulatory requirements
  • Track record of leading technical projects or teams
  • Ability to explain technical topics to both technical and non-technical stakeholders
  • Adept in Microsoft programs, such as Excel, Outlook, PowerPoint, and Word
    • An ability to prepare reports/spreadsheets (when needed) to support project-related work
  • Excellent time management, self-management, and organization skills
  • Strong written, oral, interpersonal, and leadership skills
  • Strong problem-solving skills
    • Ability to diagnose complex issues (e.g., failure analysis, dimensional studies, subjective testing, etc.) and develop robust solutions under tight timelines and in cooperation with adjacent teams
  • Willingness to attend training sessions, workshops, or conferences to enhance skills and knowledge
  • Project management experience
  • Valid Driver's License and a satisfactory driving record

• Preferred Qualifications:
  • Master’s degree in mechanical engineering, automotive engineering, or a related field
  • Experience integrating sealing solutions and systems
  • Exposure to innovation concerning advanced technology development projects
  • Understanding of closure sealing, NVH, wind noise, and manufacturing variability
  • Experience with vehicle program launches (from concept to production)
  • Professional Engineer (PE) license or Six Sigma certification
  • Prior patents or significant contributions to new product development 

What Hyundai Can Offer You:

• Zero-dollar Employee Premiums on Medical, Dental, and Vision for You and Your Family
• 100% Employer-paid Disability and Life Insurance
• Generous Paid Time Off, Including Vacation, Sick, and Abundant Holidays
• Competitive Salaries
• A Global Environment that Fosters Diversity
• Retirement Savings and Planning Benefits
• Access to Health Savings Accounts and Flexible Spending Accounts 
• Flexible Work Hours

Other Details:

• Candidates applying for positions with Hyundai KIA must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.
  • HATCI is an Equal Opportunity Employer including Disabled and Veteran. VEVRAA Federal contractor.