Safety and Crashworthiness Performance Engineer

Date: Nov 21, 2025

Location: Superior Township, MI, US, 48198

Company: Hyundai Motor Company

Safety and Crashworthiness Performance Engineer

  • This new position is incorporated into SI’s Vehicle Development & Testing group, with full responsibility for all pre-SOP safety-related vehicle development activities.
  • The role closely collaborates with CAE and Test teams and aligns with the responsibilities of Namyang Safety ISDG teams (Safety Performance Test Teams 1 and 2).
  • The Safety & Crashworthiness Performance Engineer will plan, execute, and analyze safety-related tests to qualify new models for release and support North American safety rating achievements.

WHAT YOU WILL DO

  • Plan, coordinate, and execute full-vehicle and component-level crash tests (frontal, side, rear, rollover, static, and subsystem tests).
  • Develop detailed test plans, procedures, instrumentation layouts, and data acquisition requirements.
  • Oversee test preparation, including vehicle builds, sensor installation, dummy preparation, and facility readiness.
  • Analyze crash test data, videos, and high-speed measurements to evaluate structural performance, occupant injury metrics, and safety system function.
  • Prepare technical reports, presentations, and engineering recommendations to support design improvements.
  • Collaborate with CAE teams to correlate simulation results with physical test outcomes.
  • Support development of future models by identifying safety risks and proposing countermeasures.
  • Ensure compliance with global regulatory and consumer test standards (FMVSS, NCAP, IIHS, CMVSS, etc.).
  • Manage communication with internal and external stakeholders, including proving grounds, suppliers, and safety rating agencies.
  • Maintain documentation, test records, and quality systems for audit and traceability.

Key Competencies

  • Technical rigor and attention to detail
  • Strong planning and project management
  • Ability to work hands-on in test environments
  • Effective cross-team collaboration
  • Data-driven decision-making
  • Contribute to best practices, test methodology improvements, and new test capabilities.

HOW WILL YOU MAKE AN IMPACT

  • Strong knowledge in automotive structure, crashworthiness, and safety
  • Strong knowledge of Federal Motor Vehicle Safety Standard (FMVSS), NCAP, and IIHS safety evaluations
  • Expertise in testing, test equipment, and test processes necessary to meet vehicle requirements
  • Expertise in analysis of crash test data (structural and occupant)
  • Experience using test data analysis tools is ideal (Diadaem, Hyperworks, TEMA, etc.)
  • Knowledge of simulation (structure and occupant) to provide direction to CAE team
  • Knowledge of Automotive industry engineering and manufacturing

WHAT YOU WILL BRING TO THE ROLE

  • MS Mechanical Engineering OR
  • BS Mechanical Engineering OR
  • BS Biomechanical Engineering
  • 1 – 5 yrs of experience
  • Candidates applying for positions with Hyundai KIA must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.
  • Hyundai America Technical Center, Inc. (HATCI) is an Equal Opportunity Employer included Disabled and Veteran. VEVRAA Federal contractor.

WHAT HYUNDAI CAN OFFER YOU

  • Zero-dollar employee premiums on Medical, Dental, and Vision for you and your family
  • 100% employer-paid disability and life insurance
  • Generous paid time off including vacation, sick and abundant holidays
  • A global environment that fosters diversity
  • Competitive salaries
  • Retirement savings and planning benefits
  • Flexible work hours, and hybrid work schedule options
  • Access to health savings accounts and flexible spending accounts

STILL INTERESTED? WHY NOT APPLY?


Nearest Major Market: Ann Arbor
Nearest Secondary Market: Detroit